- I. DRYER
- 1. Dehumidifying Dryer
Model: MJ5-i
- Intelligent type
- Products equipped with " iplas " continuously monitor customer usage and automatically operate in the mode that offers maximum energy and resource efficiency. By controlling operation in response to usage characteristics for example, whether the system is being used for full capacity production, minimum mode production, or temporary holding of production " iplas " products are able to deliver significant energy and resource savings compared to their conventional counterparts.
- 1. A maximum energy reduction of 75% has been achieved!
- 2. Contributes to electricity conservation!
- 3. Shorter material replacement time!
- 4. No more filter maintenance!
- 5. Easy operation, no “Operations Manual” required
Model: MJ3
- MJ3 provides stable low dew point dry air of -40℃ and a suction loader on a single platform.
- This floor top device puts its priority on easy maintenance. As there is no need to replace the absorbent material, performance is being maintained like that of first usage.
- 1.Reliable
- Ensures stable drying condition with honeycomb rotor. Independent drying and conveying circuits allows conveyance of materials without affecting drying condition.
- 2.Saves Energy
- Dual hopper structure enhances thermal insulation and hence, helps conserve energy.
- 3.Compact
- Combine dehumidifying dryer and conveyor into a single unit.
- 4.Easy Maintenance
- All filter maintenance can be done from the operating side.
- 5.Safe
- Heater control circuits are equipped with SSR (non-contact relay), which is safer and reduces the need for maintenance.
- DMD4 is a dehumidifying dryer and a suction loader that supplies stable dew point dry air for optical molding combined in a single unit. As it is unnecessary to replace the absorbent material, performance is being maintained like that of first usage.
- 1.Reliable
- Uses heat-resistance drying filter (0.3μm/99.97%) to clean heated air just before charged into the hopper. Matsui’s original push gate prevents contamination that occurs due to friction of the gate.
- 2.Removes dust residue
- Matsui’s original Aero Power Hopper conveys while removing dust residue using the current of airflow.
- 3.Easy Maintenance
- The need for maintenance of filter is reduced as dust falls due to its own weight in the cyclone separator. The manual butterfly valve allows maintenance to be carried out even during the drying process.
- 4.Safe
- Heater control circuits are equipped with SSR (non-contact relay), which is safer and reduces the need for maintenance.
DMD4
- 2. Dehumidifier
- Model: DMZ2
- DMZ2 is a dehumidifying dryer that supplies stable dry air of low dew point, -40°C. As it is unnecessary to replace the absorbent material, performance is being maintained like that of first usage.
- 1.Reliable
- Uses honeycomb rotor that ensures stable low dew point (-40 ゜C) drying condition and functionality like that of first usage even without replacement of absorbent materials.
- 2.Saves Energy
- Enhanced with dehumidifying effect, consume 30% less energy than hot air dryers.
- 3.High performance
- Matsui''''s original hopper disperses hot air evenly and prevents excessive drying of materials.
- 3. Thermal Conduction Vacuum Dryer (Air parge type)
Model: DPD3.1
- Dries at a vacuumed and low temperature condition, DPD3.1 prevents yellowing and oxidation of products.
- 1,Air shock function
- Is capable of eliminating gas and minimizes need for mold maintenance. Easy-to-use functions newly added to the DPD3.1
Some plastic materials are susceptible to bridging and blocking. The air shock function solves such problems. - 2,Improved operability in transport control
- Is capable of eliminating gas and minimizes need for mold maintenance. Easy-to-use functions newly added to the DPD3.1
Some of materials must be adjusted in batch for secondary transport. Conventional machines adjusted it by valve. The DPD3.1 has been developed to enable batch adjustments from a touch panel. - 3,Increased energy-savings by improvement to heat insulation
- Is capable of eliminating gas and minimizes need for mold maintenance. Easy-to-use functions newly added to the DPD3.1
- Compared to conventional machines, energy-savings have been increased by improving heat insulation in greater detail so as to prevent heat radiation.
- 4,Efficient Drying
- Thermal conduction fins in the inner hopper is located at both the inner and central wall of the hopper. Sensors are also located at various points to ensure speedy temperature control for efficient drying
- 5,Saves Energy
- Vacuum condition brings down the temperature of evaporation, allowing of drying under lower temperature. Energy consumed is only 1/2 to 1/4 of that used by dehumidifying dryers.
- 6,Easy Maintenance
- Lift of the damper lid allows cleaning to be carried out easily. The interior of the hopper uses anodized aluminum; its smooth surface makes it easy to remove remaining materials.
- 4. Thermal Conduction Dryer
Model: PMD
- PMD is an energy saving thermal conduction dryer targeted at volume of material usage less than 1 kg/h. Reduces exhaust gas and heat.
- 1.Environment Friendly
- Conduction and thermal conduction drying reduces the release of exhaust gas. In addition, the dual type hopper reduces the release of exhaust heat. These contribute to a cleaner factory environment.
- 2.Saves Energy
- Consumption of energy is about half of that of a regular dryer by using conducting and thermal conduction dryer and air purge.
- 3.Easy Maintenance
- The retractable hopper and the removable fin that supports smooth conveyance of materials allows easy cleaning and hence, makes the replacement of materials easier.
- 4.Compact size
- With built-in heater in the hopper, PMD’s outer dimensions stands as (W332×D280×H576(741) mm) and its weight as 15(20) kg.
- ※ Number in ( ) refers to that of PMD-3.0.
- 5. Hot Air Dryer
Model: MGD
MGD assembles hot air dryer and suction loader on a single platform. This floor top device puts priority on easy maintenance.
- 1.Easy Maintenance
- Cleaning of filter can be conducted by opening the front panel.
- 2.Saves Energy
- Dual-hopper structure enhances thermal insulation and achieves higher energy saving rate.
- 3.Compact
- With dryer and loader integrated into a simplified structural design, the size of MGD has been drastically reduced.
- 4.Safe and Reliable
- All MGD models are equipped with SSR (non-contact relay) in the heater control unit. This reduces the need for maintenance and promotes higher safety.
Model: HD2
Hopper dryer is a ventilation typed device that dries resins with hot air. The hot air of high pressure rises as it goes in between resins and thus, is capable of uniformed drying in a short duration.
1.Reliable
Air drawn in by the blower goes through the heater of a rectified flow and is spread evenly from the discharge port. Hence, difference between the set and actual temperature is being minimized.
Matsui''''s original diffuser cone prevents short passing of materials.
Matsui''''s original diffuser cone prevents short passing of materials.
2.Safe
The voltage tripping breaker (SHT type) trips upon overheating. A preventive device for external overheating comes together as an independent safety device from the temperature controller.
3.Saves Energy
The dual structure of the heater box supports both heat exchange and thermal insulation. The dual structure of the lower hopper, whose temperature rises to the highest, prevents heat radiation.
4.Easy Maintenance
While hopper body of small models can be opened via the hinge, hopper bodies of bigger model are equipped with a large maintenance window for easy cleaning.
5.Environment Friendly
The long lasting, easy to detach filter sheet keeps the molding environment clean.
- 6. Box Type Dryer
Model: PO
PO is a box type dryer of 10 to 30 batch-type containers (vat). It is possible to dry varieties of small volume material.
1.Reliable
Maintains the set temperature using the rationale that hot air circulates to a leveled direction and PID control.
2.User Friendly
Only step to operate is to set the desired temperature. Timer can be used to set the starting time.
3.Safe
●Auto shutdown function of shunt coil equipped breaker.
●Equipped with overheat protector prevents overheating.
●Auto shutdown function of heater switch unit upon detection of abnormalities
●Equipped with overheat protector prevents overheating.
●Auto shutdown function of heater switch unit upon detection of abnormalities
4.Sheathed heater
Increase durability and extend life span of machine.
II. Conveyor
- 1. Vacuum Type Conveyer
Model: JL4
JL4 is a vacuum type loader that feeds materials automatically. Adequate receiving hopper can be chosen accordingly to support from 2 to 6 ends of the conveyor belt.
1.Compact
Equipped with blower, control panel, dust collector and dust box functions, maximizes the use of limited space in factories.
2.Easy Maintenance
- The large dust box reduces the frequency of maintenance. Accumulated dust can be easily disposed by removing the cap. (V-Type)
- The cyclone typed dust separator fixed in front of the filter reduces the need for maintenance of filter and supports long hours of stable conveyance.
- The cyclone typed dust separator fixed in front of the filter reduces the need for maintenance of filter and supports long hours of stable conveyance.
3.Environment Friendly
Minimized metallic and conveying noises to less than 80db.
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